Description

Zone A

Zone B

All

First

1.000

1.000

1.000

Last

20.000

20.000

20.000

LSL Lower Spec Limit

2.700

2.700

2.700

USL Upper Spec Limit

2.820

2.820

2.820

LCL Lower Control Limit

2.727

2.727

2.727

UCL Upper Control Limit

2.754

2.754

2.754

Average

2.741

2.741

2.741

Method used is Standard Deviation

0.007

0.007

0.007

CpL  =  ( X_Ave - LSL ) / ( 3 * STD )

1.890

1.890

1.890

CpU  = ( USL - X_Ave ) / ( 3 * STD )

3.710

3.710

3.710

CpK = Min ( CpU , CpL )

1.890

1.890

1.890

PCR = ( USL - LSL ) / ( 6 * STD )

2.800

2.800

2.800

    Prototype       pre-launch       production

Control Plan Number:S8A132

Supplier/Plant Location 5F-1,286-3 Shin Ya Rd., Chien Chen District ,
Kaohsiung, Taiwan, R.O.C.

Part Number / latest change level

PP105A145516

Material :JIS SWRCH6A

Supplier/plant SUMEEKO IND CO., LTD

Phone: (886)-7-8419188   Fax: (886)-7-8110011

Supplier Code :

Part Name/Description

Slot Binding Machine Screw #4-40x1/4

Date(orig.):29/jan/99

Customer Name: ARDEN FASTENERS

Date(Rev.):

Process
Number

Process Name/Operation Description

Machine or Device

Characteristics

Special Char. Class.

Methods

Reaction Plan If Out of Control

Product/
Material

Process

Product,  Material /Process specification / tolerance

Evaluation/
Measurement technique

Sample

Control Method/
Documentation

Size

Freq.

1

Raw material receipt
JIS SWRCH6A

Identification of Material

Check up on tag, supplier name , diameter, and PO#, Property

Visual verification of correct tag information

One tag

Each load

Compare tag information to load tally sheet

Return to vender

Surface condition

Free from obvious surface defects

visual

Visual evaluation

Please supplier on hold

2

HEADING

Former
Machine

HEAD DIA.

5.96~5.67

Dial caliper

5
P.C.S

EVERY 30 Min

Inspection

Folder,

SPC system

Please production on hold &Scrap

HEAD HEIGHT

1.72~1.55

Dial caliper

5
P.C.S

EVERY 30 Min

Record data on manufacturing data sheet

Please production on hold &Scrap